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Executed Plant Projects

Case studies documenting actual client requirements, strict operational downtime constraints, our engineering approach, and verified technical outcomes.

Industrial Electrical & Switchgear24,000 m² manufacturing plant

11kV Substation & Main Switchgear Modernization

Replace an obsolete 1994 main low-voltage distribution board and integrate automated bus-tie breaker synchronization with on-site 1,500kVA emergency generator sets.

Turnaround Window: 48-hour scheduled national holiday outage

Execution: 7 weeks offsite staging, 44 hours live switchover

Process HVAC & Industrial Refrigeration18,500 m² cold storage facility

Central Ammonia Chiller & Glycol Loop Overhaul

Refurbish two 850kW ammonia screw compressor packages, re-pipe suction and discharge headers, and replace the secondary propylene glycol pumping manifold.

Turnaround Window: Zero process stoppage (continuous phased cutover)

Execution: 6 weeks continuous execution

Cleanroom & Controlled Facility Fit-Outs3,200 m² clean production area

ISO Class 7 Packaging Cleanroom Fit-Out

Deliver a turnkey mechanical and architectural cleanroom suite expansion including walk-on ceiling panels, flush interlocked airlocks, and terminal HEPA filtration.

Turnaround Window: 14-day planned annual shutdown window

Execution: 10 weeks offsite prefabrication, 12 days on-site installation

Structural Steel Fabrication & Certified Welding45,000 m² automated facility

High-Bay Structural Mezzanine & Crane Runway

Fabricate, deliver, and erect a 65-tonne structural steel sorting mezzanine and 5-tonne overhead hoist runway beam above active ground sorting lines.

Turnaround Window: Night-shift access windows (22:00–05:00) only

Execution: 8 weeks total duration

Mechanical Piping, Steam & Pumps12,000 m² chemical synthesis plant

High-Pressure Steam Ring Main & Condensate Overhaul

Replace 320 metres of leaking 6-inch 12-bar saturated steam main piping, upgrade pressure reducing stations, and install thermodynamic steam trap stations with automated condensate monitoring.

Turnaround Window: 72-hour annual boiler inspection window

Execution: 4 weeks prefabrication, 68 hours on-site cutover