Shutdown & Turnaround Overhaul Support
Time-critical maintenance shutdowns executed within strictly scheduled production windows.
Governing Standard
OSHA 1910.119 Process Safety Management / NEBOSH Work Procedures
Service Overview
When production halts, every hour counts. We deploy dedicated multi-skilled crews working 24/7 round-the-clock shift patterns to complete overhauls, statutory inspections, and mechanical replacements before line restart deadlines.
Plant Equipment & Systems Covered
- Boiler and heat exchanger descaling, re-tubing, and hydro-testing
- Control valve, safety relief valve (PSV), and isolation valve overhaul & calibration
- Conveyor drive replacement, gearbox rebuilds, and roller alignment
- Refractory repairs, kiln seal replacement, and burner maintenance
- Tank internal inspections, sandblasting, and relining
- Electrical substation de-energization, contact dressing, and breaker trip testing
Standard Execution Procedure
- [1]Pre-shutdown site walkthrough, critical path Gantt scheduling, and risk assessments (RAMS)
- [2]Advance staging of spare parts, scaffolding, welding sets, and rigging gear
- [3]Round-the-clock shift mobilization with designated site managers and safety officers
- [4]Daily punch-list tracking and progress briefings with plant engineering directors
- [5]Comprehensive handover pack including test reports, NDT certificates, and red-line drawings
What We Need From You to Quote
Providing these initial parameters allows our estimating engineers to submit a preliminary bill of quantities within 24 hours.
- Scheduled turnaround window start and finish timestamps
- Itemized equipment overhaul punch list and OEM maintenance manuals
- Site permit-to-work, induction, and safety clearance requirements
- List of free-issue replacement spares versus contractor-supplied consumables
Speak to a Duty Engineer
Direct telephone line for emergency plant callouts or active breakdown isolation.
+94 11 234 5678Relevant Industry Sectors
Continuous production facilities where equipment downtime directly translates to measurable unit output loss.
Refrigerated logistics hubs and food processing plants where sanitary compliance and thermal containment are mandatory.
Controlled production environments governed by strict particulate limits, pressure cascades, and validated qualification audits.
Adjacent Contracting Services
MV/LV panel distribution, cable containment, motor control centres, and statutory compliance testing.
Process piping, high-pressure steam distribution, condensate return, and pumping systems.
Plant access platforms, equipment mezzanines, pipe bridges, and coded structural welding.